PS Module Base Plate Insert Gluing

 

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Introduction

Before gluing the PI (Kapton Polyimide) baseplate isolator, we need to attach the positioning inserts to the baseplate using the insert gluing jig.

Insert gluing procedure

Step 1: Cleaning

Clean the jig, pins and weight pieces with IPA (Isopropanol). If there is cured epoxy or carbon fiber residue on the jig, carefully peel it off with a razor blade or something sharp.

Step 2: Placing baseplate

Insert stops
  • Place the base plate on the jig and push it against the stops.
  • Stops are shown using yellow arrows.

Step 3: Engage handle

Fix the base plate with the pusher by pushing down the red handle

Step 4:

Blue scratch

Remove with a scalpel a bit of the baseplate surface resin next to the hole for insert 1 as indicated in the picture below (right) by the small blue pad